IN DEVELOPMENT

Carbon Exoskeleton

Topology optimisation, reimagined — Carbon UD ribs — One-shot

A patented (PCT) system of topologically optimised unidirectional carbon fibre ribs, changing the design paradigm of composite components.

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PCT Patent · UD RibsFEM-driven Topology Optimisation
Carbon Exoskeleton™

Internal Topology Optimization

A patented technology that introduces topology-optimized internal carbon fiber ribs, enabling lighter, stronger and more efficient composite structures without increasing manufacturing complexity.

Expected benefits

  • ✓Up to 35% weight reduction
  • ✓Higher stiffness-to-weight ratio
  • ✓Higher strength-to-weight ratio
  • ✓One-shot manufacturing process
  • ✓Design freedom never achieved before

A frame 35% lighter. And stiffer

390 g → 266 g

Frame weight (−35%)

+13%

Stiffness (max displacement 18.74 → 16.26 mm)

FEM-driven

Ribs generated from FEM results, local density in the most stressed areas

Development collaborations: m.dipietro@addyx.it

Do you have a component to lighten?

The Carbon Exoskeleton is under active development with pilot applications on frames, automotive seats and drone structures.